| The idea was to mount
a commercial gimbal mount to the plastic shell that covers the
steering head and ignition key. (This cover removes with two
Phillips screws.) However, I didn't just want to bolt the mount
to the cover, for fear vibration would enlarge the holes and
work the mount loose. |
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I purchased a commercial
mount made for this GPS from RAM
Mounting Systems. A double ball and socket system holds a
cradle (not shown here).
The steering head cover plastic
is shown here, removed and drilled to accommodate the mounting
holes in the mount.
The lower two holes will be positioned
over the steering head, and will just take small machine screws
through the plastic. The upper two, however, are positioned over
clear metal, and I'll drill and tap the handlebars to accept
a machine screw pass-through for extra strength. |
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| I put the plastic back
on, marked through the upper holes, removed it again, and drilled.
These holes pass through an upper steel plate and a lower cast
aluminum bar. |
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| I carefully tapped
these holes to accept #10-32 machine screws. |
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| I fastened the ball
joint onto the plastic shell. Here is the back side of the shell.
The two lower screws (on top here) are just bolted into nuts
(with lock washers and LocTite). The upper screws will pass through
into the tapped holes. To provide support under the hollow shell,
I made spacers by cutting a rigid plastic tube. A dot of rubber
cement on the spacers stops them from falling out while I fumble
with the shell. |
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Here is a side view
of the shell. The long 10-32 machine screw protrudes below the
shell to fit into the holes tapped into the handlebar. (Shown
in green).
Since the upper surface of the
shell isn't flat, I also passed these screws through a small
spacer tube (circled in magenta) to provide support and keep
the ball mount flat when the screws are tightened. |
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I remounted the shell,
carefully lining up the upper machine screws and tightening them
into the handlebar. Screws, washers, and lock washers are stainless.
In this photo the upper two screws
are screwed into the handlebar metal (with LocTite), while the
lower two just pass through nuts on the other side of the plastic.
It's very sturdy. |
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| You can just see the
short aluminum spacer tube that fills the gap caused by the raised
portion in the plastic shell. Without this, the ball mount had
a tendency to tip into that space when the screws were tightened. |
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With the cradle screwed
onto the other end of the ball mount, the unit sits above the
handlebars and is adjustable in all dimensions.
I ran a power cable from the bike's
accessory leads to the DC power plug on the back of the unit. |
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| From the side you can
see the two-ball mount and the large thumbscrew that loosens
the joints for position adjustment. |
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| From the rider position,
the unit is very visible, and can be moved around to clear the
instruments, tank bag, etc. |
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